Batteries abrasion out. If you are an electric agent enthusiast, it’s a authoritativeness that at some time in your not-too-distant approaching there will be a point at which your vehicle’s batteries accept accomplished the end of their lives and will charge to be replaced. If you accept bought a new electric agent the affairs are that you will be active up to a leasing accord with the architect which will booty affliction of this replacement, but if you accept an earlier agent this is acceptable to be an big-ticket moment.
Fortunately there is a appetizing solution. As an accretion cardinal of electric cartage from ample manufacturers arise on our roads, a agnate cardinal of them accept become accessible on the atom bazaar from blow damage. It is appropriately not absurd to defended a adequately new lithium-ion array backpack from a avant-garde electric car, and for a decidedly lower amount than you would pay for new cells. As consistently though, there is a snag. Such packs are advised alone for the cars they came with, and accept proprietary connectors and protocols with which they acquaint with their host vehicle. Fitting them to addition car is appropriately not a assignment for the aside hearted.
Hackaday clairvoyant [Wolf] has an electric truck, a Solectria E10. It has a set of aged lead-acid batteries and would account badly from an advancement to lithium-ion. He anchored a array backpack from a 2013 Nissan Leaf electric car, and he set about about-face engineering its array administration arrangement (BMS). The Solectria will use a altered array agreement from the Leaf, so while he would like to use the Leaf’s BMS, he has had to about-face architect its protocols so that he can alter its Nissan microcontroller with one of his own.
His description of the about-face engineering action is diffuse and detailed, and with its abounding photos and videos is able-bodied account a read. He employs some clever techniques, such as authoritative his own accouterments simulation of a Li-ion corpuscle so that he can accumulation the BMS accepted ethics that he can again detect from the consecutive abstracts stream.
We’ve covered absolutely a few EV batteries actuality at Hackaday. Absolutely afresh we alike covered addition barter about-face application Leaf batteries, and aftermost year we featured a Leaf array teardown. We’ve not belted ourselves to Nissan though, for archetype here’s a agnate action with a Tesla Model S pack.
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